INFORMÁCIÓ ÉS AJÁNLATKÉRÉS
INFORMATION AND QUOTATION
Vissza
Home > News > This is how aluminium doors and windows are made

This is how aluminium doors and windows are made

alumínium-nyílászáró-gyártás-Reynaers-Schüco-cnc-automatizálás-ipar40-ablakgyár-ablakgyártó-üzem-tárolás-üveg-üvegragasztás
2021 / 08 / 05

Wondering how an aluminium-framed window or door is manufactured? What happens in the machining centre? How are aluminium doors milled, reinforced, and machined in the production process? What is the size of glass surfaces that can be produced? And how to assemble a window? These questions are also answered in the show called The Craftsman (Mesterember) that presents the work of the aluminium door and window manufacturer. The recordings were made at the KAV Hungária Kisbér plant and at the site of one of our ongoing projects, the Svábhegy Reformed Church Kindergarten.

The manufacture and installation of aluminium doors and windows would not be possible without excellent professionals. The programme on the M5 television channel called The Craftsman, presents trades to help career choices, and gives an insight into the secrets of manufacturing aluminium doors and windows. At the KAV Kisbér plant, you can learn about the most important physical steps in the production of aluminium doors and windows, from the arrival and unloading of the shipment to storage, the profile cutting of aluminium casing and sash frames, machining processes, the assembly and case-elongation function of the aluminium window case, as well as the composite bonding of frameless sliding doors. The finished aluminium doors and windows will leave for the installation site after a minimum of 48 hours of “rest”. Of course, not all the details of the long shoot were included in the film, so KAV’s sales and customer support work, the technical preparation and survey methods of our engineers in Budapest, the production preparation and individual production organization by engineers in Kisbér were left out, as along with fitting hardware parts, rubber seals and door handles, and wrapping. Getting to know the details and atmosphere of the on-site door and window installation was also postponed to another occasion; there was only the opportunity for a quick look around the building. The program presents the already installed windows in one of KAV’s ongoing projects, the Svábhegy Reformed Church Kindergarten. Here, KAV’s specialists implemented, among other things, special, asymmetrically segmented (both in plan and view) interlocking curtain walls, which contain more than 700 custom angular breaks. The glass for this aluminium curtain wall system was not manufactured in Hungary but abroad, since the glass panels forming the average 5 metre-high glass panes of this curtain wall did not fit into any Hungarian curing oven.

The goal of KAV Hungária is to create trends: our specialists work on the production of special aluminium doors and windows which prove that, with the right expertise, there is a solution for every idea.

This is how aluminium doors and windows are made
01
00
alumínium-nyílászáró-gyártás-Reynaers-Schüco-cnc-automatizálás-ipar40-ablakgyár-ablakgyártó-üzem-tárolás-üveg-üvegragasztás
kisber-uzem-kav-hungaria
Alumínium-bejárati-ajtó-egyedi-Izland-Hotel-Edition-üvegburkolat-üvegragasztott-szárny-tok-előkészítés-üzem
MoreNews
01
020
2020 / 08 / 05
Andrey-Klymenko-Reynaers-Aluminium
Our goal is continuous growth
Belgium-based Reynaers is a leading European specialist in the development and marketing of innovative and sustainable aluminium solution for windows, doors, curtain walls, sliding systems. They are one of the leading players among main producers of aluminium systems on the markets they are present. On some markets they are a market leader in several product areas and on some others they want always be in the top three. The construction of the façade solutions for the Marriott Hotel Edition in Iceland was the first major joint project with our company, which has since been followed by several collaborations. Sustainability, innovation and tailor-made solutions are the key pillars of their specific corporate culture. We discussed key directions and opportunities for development with Andrey Klymenko, General Manager for Central and Eastern Europe at Reynaers Aluminium.
Show more
2020 / 02 / 27
Tornóczky-Mónika-Alukönigstahl
The goal: carbon neutral buildings by 2050
In the context of climate change, the issue of environmental awareness is increasingly raised, not only in everyday life but also in the context of the built environment. We explored ways to minimize the carbon footprint of a building with architect Mónika Tornóczky, Product Manager at Alukönigstahl, as the Central European Representative for Schüco and Jansen.
Show more
2021 / 04 / 22
Schüco-alumínium-erkélyajtó-ablak-ü
ALUMINIUM DOORS AND WINDOWS AND THE KAV HOME
For a long time, aluminium doors and windows were just the privilege of communal buildings, offices and the exclusive family home market. KAV Home was created to provide a value-for-money solution for customers who have never dared to dream of aluminium doors and windows. Trends and solutions are also available with these products, which are very well adapted to the customer’s needs.
Show more
2023 / 03 / 06
Reynaers-alumínium-emelő-toló-ajtó-üvegfal-beépítés-munkaközi-állapot-KAV-kivitelezés
Scandinavian-inspired house in the Balaton Uplands
A house in Révfülöp, for which KAV supplied the windows. Additionally, the construction progress of Zsuzsi's house can be followed by a closed Facebook group. We spoke with the homeowner about the construction process, her choice of professionals, and also touched upon how the construction industry receives a woman taking charge of a construction project, even though one wouldn't think it necessary to dwell on this topic in the 21st century.
Show more
2022 / 01 / 10
Aluminium windows and services at KAV Home
Aluminium windows and services at KAV Home
KAV started off selling aluminium doors and windows for family houses professionally in Hungary. Thanks to this, and our unique working method and approach, we have been market leaders in our field for many years. Thanks to KAV Home, aluminium doors and windows are now available to a wider range of customers in the field of family house projects. We spoke to Erzsébet Kardos-Tamási, head of sales, and Károly Lovász, Executive Manager of KAV, about the services we offer in this product range.
Show more
2020 / 06 / 11
Hégli-Henriette-KAV-Hungária-Iroda-munka-2
We pay attention to what the customer wants to create
The KAV team is constantly expanding; we are currently looking for employees for several positions. Henriette Hégli graduated as an economist and came to our company in July last year after a career as an executive and real estate salesperson. As project coordinator, she is responsible for preparing individual quotes. In order to be able to perform her task as optimally as possible, she took part in a freshman programme in the first few weeks of her start-up, in which she got to know in detail the individual work processes, the market for custom doors and windows and the KAV way of thinking.
Show more
2022 / 08 / 04
alumínium-nyílászáró-gyártás-zsaluzia-árnyékolás-egyedi-Renson-Schlotterer-Warema-Reynaers-Schüco-cnc-automatizálás-ipar40-ablakgyár-ablakgyártó-üzem-raktár
Development by KAV of customised shades
The hot and dry summers experienced over the last few years due to climate change have made suitable shading solutions ever more important. However, the standard systems available on the market do not meet individual customer needs either in terms of movement mechanisms or their form. That is why KAV’s engineers are offering customised aluminium shades that reflect contemporary trends in building. Károly Lovász, Managing Director of KAV, provides an insight into these special solutions.
Show more
2017 / 09 / 05
We build for the future rather than for today
We build for the future rather than for today
Clear shapes, large glass surfaces, spacious interior spaces and creative use of materials – these are the main features of the most predominant architectural style of our era, minimalistic design, in which interest is outstanding in Hungary. However, the number of really well designed and built minimalistic family homes is relatively low. The property our engineers consider as one of the best designed ones our company has met in recent years was built in Budapest. During the project we paid increased attention to the design of large, liberally designed glass surfaces, essential for creating open spaces. We had a conversation with the developer of the house about what was needed to create this property.
Show more
2022 / 09 / 22
Schuco-aluminium-emelo-tolo-erkelyajto-ajto-ablak-nappali-dolgozo-szoba-uveg-epiteszet-minimal-house-belter-interior
The Basics of Doors and Windows – A Conversation with Architect György Hoffmann
Huge, transparent surfaces that create almost a direct connection with the surroundings. Architect György Hoffmann believes that in modern architecture, there is no longer a need for walls, as windows and pillars can also fulfill the structural functions. Our conversation also reveals what primarily influences the thinking of architect-designers and what it takes to establish a common language between the client and the designer.
Show more
2020 / 07 / 23
Schuco-aluminium-17-PD-FW50-exclusive-window-sliding-door-glass-roof-interior3
Clean shapes, large glass surfaces
In the exclusive family-home market, connection with the environment and the transparency that enables it have clearly become the most important factors in the domestic and international trends in custom doors and windows. On behalf of Etna Kft., KAV is participating in the construction of a building with three fully glazed facades. We talked about that special project and the most important directions of the sector with Nikos Zisidis, the executive manager of the client company.
Show more
2020 / 01 / 24
Schuco-aluminium-18-PD-FW50-exclusive-window-sliding-door-glass-roof-interior4
KAV and Porsche design
Taste of life, reliability, design and functionality. These were the buzzwords for designing the minimalist style house, the owner of which followed F. A. Porsche's philosophy.
Show more
2019 / 10 / 24
kav-production-unit-in-kisber
KAV production unit in Kisbér
Our company has started an investment in Kisbér in Komárom-Esztergom County. In addition to the production tasks, we will also carry out a number of preparatory and design work tasks at the factory's 3-acre site and their offices near the city. Károly Lovász, Managing Director of KAV, gives an insight into the possibilities and future plans of the new special windows and doors factory.
Show more
2023 / 03 / 30
Reynaers-hifinity-minimal-interior-kitchen-glass-frame-sliding-door-luxury
Do we need large glass surfaces everywhere?
Our colleagues are increasingly encountering residential building plans in which large glass surfaces dominate. These concepts are understandable not only from a design perspective but also because of transparency, connection with the environment, and the continuous influx of light. However, in many cases, they cannot be realized, or they require significantly higher investments and more complex alterations to the plans. In our new series, we explore the topic of the dimensions of glass surfaces with Mr. Károly Lovász, the CEO of KAV, and Mr. Csaba Mravik, the Chief Development Engineer.
Show more
2019 / 10 / 03
Ádám-István-Alukönigstahl
We make our decisions based on local characteristics
Our cooperation is very good, and I think it is very important that both sides work transparently. You have to think of it as shared engineering thinking and a creative process as we work together.
Show more
2022 / 05 / 05
optivision-KAV-uvegoptikas-saroksorolt-aluminium-nyilaszaro-telikert
Development by KAV of aluminium doors and windows with an all-glass look
Optivison© is unique in Hungary. (KAV is the only player in the small and medium-sized business sector to have developed aluminium doors and windows with an all-glass look for family homes.) Apart from KAV, no one among small and medium-sized enterprises has developed all-glass look aluminium fenestration for family houses. The system was designed to respond to the needs of our customers: we made the frame flush with the glass by rethinking the structure of tilt and turn windows and balcony doors. Our solution creates a ‘glass wing’ effect, making Optivison© systems the trend-setting doors and windows for modern family homes.
Show more
2019 / 05 / 16
Reynaers-aluminium-emelo-tolo-ajto-ablak-uveg-homlokzat-burkolat-Schlotterer-92Z-Raffstore-zsaluzia-minimal-house-terasz-lepcso-gyep-kert-kulter-exterior
The evolution of blinds
Climate change and increasingly sophisticated customer demands have accelerated the evolution of shading systems, not just of windows and doors. While in the past the goal was complete darkening, nowadays light control and maximum transparency are the main considerations. Thanks to this, most client choose lamellar and textile shadings.
Show more
2022 / 07 / 04
Aluta-Nívódíj-2022-KAV
The ALUTA awarded two KAV buildings
After the successes of recent years, this year two KAV buildings were honored with the only recognition of Hungarian aluminum door and façade manufacturers, ALUTA Nívódíj. In the small project category, which includes residential buildings, the KAV project "Költőkert" in Mártonhegy, Budapest, was awarded the ALUTA Nívódíj. In the large foreign project category, our solutions for the Marriott Hotel in Iceland were recognized.
Show more
2023 / 01 / 26
Schüco-alumínium-tolóajtó-ablak-emelő-toló-KAV-üveg-üveg-sarok-Schlotterer-80D-raffstore-minimal-house-kültér-udvar-terasz-exterior-4
The issue of shading is becoming increasingly important
The changing economic environment and rising energy prices are also impacting the construction industry. But how might the market for premium segment windows change? According to KAV's CEO, Károly Lovász, the focus will shift towards the issue of shading, and it is crucial for builders to select companies with a stable background and a qualified workforce.
Show more
2017 / 06 / 09
KAV closing systems in Költő Kert (Poets Garden)
KAV closing systems in Költő Kert (Poets Garden)
“Creating something extreme but which one can relate to”
Show more